Product overview
Production lines handling both round and flat bottles normally require different label-handling arrangements. Round containers need controlled wrap-around action, while flat bottles require stable positioning for front and back label application.
The Automatic Flat & Round Bottle Sticker Labeling Machine combines both requirements within one monoblock or combination labeling platform. It can apply single or double labels to compatible round and flat bottles, allowing one machine to serve multiple labeling formats. Pasted markdown(9)
Technogen Enterprise is a Manufacturer and Supplier of Automatic Flat & Round Bottle Sticker Labeling Machine equipment for Tanzania, offering a flexible solution for production plants that process different bottle shapes on the same packaging line.
For round bottles, the machine supports wrap-around and partial-wrap labeling using a dedicated DRP belt assembly. For flat bottles, a top axial belt and brush mechanism support front and back label application. Pasted markdown(9)
Label dispensing is performed through a servo-motor-driven applicator under PLC-HMI control. A variable-speed Delrin conveyor transports bottles through the labeling section.
The machine incorporates No Bottle–No Label logic and automatic label-length detection. Labeling accuracy is specified at approximately ±1 mm, excluding errors attributable to the bottle or label itself. Pasted markdown(9)
Production capacity ranges from approximately 50 to 120 bottles per minute, depending on label length and the bottle configuration.
For Tanzania manufacturers processing multiple bottle formats, the ability to handle both round and flat containers reduces the need for separate dedicated labeling machines.
Working principle
- Containers enter the machine on the variable-speed Delrin conveyor.
- Guide arrangements position the bottle according to whether the selected format is round or flat.
- A bottle-presence sensor coordinates the No Bottle–No Label function.
- The servo-driven label applicator dispenses the required self-adhesive label.
- For a round bottle, the DRP belt assembly wraps the label around the container surface.
- For a flat bottle, the top axial belt stabilizes the container while the brush mechanism assists front or back label application.
- Depending on the selected setup, the machine can perform single-label or double-label application.
- After labeling, the bottle continues through the conveyor towards downstream equipment.
Salient features
- Compact Modular Design : Combines multiple labeling formats within one machine.
- SS 304 Construction : Machine structure is fabricated from Stainless Steel 304.
- Round & Flat Bottle Capability : Handles compatible round and flat bottle formats.
- Single / Double Labeling : Supports one or two label applications according to setup.
- Servo Label Applicator : Provides controlled self-adhesive label dispensing.
- DRP Wrap Belt : Performs wrap-around labeling on round containers.
- Top Axial Belt : Stabilizes flat bottles during label application.
- Brush Mechanism : Supports smooth label application on flat containers.
- No Bottle–No Label : Prevents dispensing when a bottle is absent.
- Auto Label Length Detection : Simplifies setup for compatible label formats.
- Label Accuracy : Approximately ±1 mm excluding bottle and label errors.
- Variable-Speed Conveyor : Delrin conveyor speed can be adjusted to production requirements.
- Reel Mechanism : Supports controlled placement of the label roll.
- Brake Assembly : Reduces variation during label-roll release.
- PLC-HMI Operation : Provides electronic machine operation and parameter adjustment.
Safety & interlocks
- No Bottle – No Label system
Optional / add-on features
- Ink Coder : Provision for online batch coding.
- Cassette Coder : Can be integrated for batch information printing.
- Hot Foil Coder : Available for compatible coding applications.
- SS Metal Stereo Box : Provision for suitable printing requirements.
- Thermal Inkjet Printer : Can be integrated for online variable-data printing.
Applications & industries
The Automatic Flat & Round Bottle Sticker Labeling Machine is intended for production lines where different bottle geometries must be processed on a common labeling platform.
Typical applications include:
- Round bottle wrap-around labeling.
- Round bottle partial-wrap labeling.
- Flat bottle front labeling.
- Flat bottle back labeling.
- Front-and-back flat bottle labeling.
- Single-label bottle applications.
- Double-label bottle applications.
For Tanzania packaging operations requiring frequent changes between compatible round and flat bottles, this combination machine provides a more flexible labeling arrangement than a single-format labeler.
Application items
- Round bottle labeling.
- Flat bottle labeling.
- Wrap-around bottle labeling.
- Partial-wrap labeling.
- Front bottle labeling.
- Back bottle labeling.
- Front-and-back labeling.
- Single-label application.
- Double-label application.
Technical specifications
| Parameter | TGSAL-125RFM |
|---|---|
| Speed | Up to 50 to 120 Bottles / min depending upon the label length |
| Dimension (L X W X H) mm | 2130 x 850 x 1250 |
| Power Consumption (KW) | 2 KW |
| Machine Operating Direction | Left to Right |
| Type Of Labeling | · Wrap around labeling,· Partial wrap labeling.· Flat bottle Labeling (Front and Back) |
| Container Suitability for Labelling | · Both Round as well as Flat bottle |
| Label Accuracy | ± 1 mm (does not include errors due to bottle or bottle or label) |
| Label Height (mm) | 12 to 170 |
| Label Length (mm) | 12 to 500 |
| Gap Between Two Labels (mm) | 3 to 5 |
| Label Roll Diameter (mm) | 300 mm Max. Ø |
| Label Core Diameter (mm) | 75 to 76 |
| Acceptable Diameter of Round Bottle (mm) | 20 to 90 |
| Electrical Connection | 230 Volts, Single Phase, 50 Hz |
| Height Of Conveyor | Adjustable from 800 to 850 mm |
Machine video
Automatic Flat & Round Bottle Sticker Labeling Machine Manufacturer — machine video 1
Automatic Flat & Round Bottle Sticker Labeling Machine for Tanzania production
For manufacturers in Tanzania, Automatic Flat & Round Bottle Sticker Labeling Machine should be evaluated against the actual product, pack format, production schedule and operating environment. Automatic combination labeling machine for both round and flat bottles, supporting wrap-around, partial-wrap and front-and-back self-adhesive labeling at speeds up to 120 bottles per minute. The selected arrangement must suit both routine output and the changeovers expected during normal production.
Operating and product considerations
Reliable label placement begins with the container shape, surface, label stock, backing paper, adhesive and required application position. Product samples help define guides, sensors, dispensing geometry and pressing devices while also confirming how quickly an operator can change between supported formats.
Planning the complete production line
For a Tanzania packaging project, the labeller should be planned with the conveyor, upstream filling or capping machine and any batch-coding or inspection system. Container spacing and orientation affect placement consistency, so the proposal should consider the whole transfer sequence rather than the label head alone.
Information required for machine selection
- Container shape and dimensional range
- Label material, backing, dimensions and required application position
- Coding requirement, output and upstream product spacing
Enquiries are supported for projects in Dar es Salaam, Dodoma, Mwanza, Arusha, Morogoro and other Tanzanian industrial locations. The final model, construction, output, documentation and support scope are confirmed in the commercial and technical offer.
